A4台阶轴零件图
台阶轴加工工艺及铣键槽夹具设计
摘要
本设计是基于台阶轴零件的加工工艺规程及一些工序的专用夹具设计。台阶轴零件的主要加工表面是外圆及孔系。一般来说，保证平面的加工精度要比保证孔系的加工精度容易。因此，本设计遵循先面后槽的原则。并将孔与平面的加工明确划分成粗加工和精加工阶段以保证孔系加工精度。主要加工工序安排是先以支承孔系定位加工出顶平面，在后续工序中除个别工序外均用顶平面和工艺孔定位加工其他孔系与平面。夹具选用专用夹具，夹紧方式多选用手动夹紧，夹紧可靠，机构可以不必自锁。因此生产效率较高。适用于大批量、流水线上加工。能够满足设计要求。
关键词：台阶轴类零件；工艺；夹具；
ABSTRACT
The design is based on the body parts of the processing order of the processes and some special fixture design. Body parts of the main plane of the surface and pore system. In general, the plane guarantee processing precision than that of holes machining precision easy. Therefore, this design follows the surface after the first hole principle. Planewith holes and the processing clearly divided into roughing and finishing stages of holes to ensure machining accuracy. Datum selection box input shaft and the output shaft of the supporting hole as a rough benchmark,with topwith two holes as a precision technology reference. Main processes arrangements to support holes for positioning and processing the top plane, and then the top plane and the supporting hole location hole processing technology. In addition to the follow-up processes individual processes are made of the top plane and technological hole location hole and plane processing. Supported hole processing using the method of coordinate boring. Thewhole process of processing machine combinationswere selected. Selection of special fixture fixture, clamping means more choice of pneumatic clamping, clamping reliable, institutions can not be locked, so the production efficiency is high, suitable for large batch, line processing, can meet the design requirements.
Keywords: Angle gear seat parts; fixture;
目录
摘要II
ABSTRACT III
第1章加工工艺规程设计1
1.1零件的分析1
1.1.1零件的作用1
1.1.2零件的工艺分析1
1.2台阶轴加工的主要问题和工艺过程设计所应采取的相应措施2
1.2.1孔和平面的加工顺序2
1.2.2加工方案选择2
1.3台阶轴加工定位基准的选择2
1.3.1粗基准的选择2
1.3.2精基准的选择3
1.4台阶轴加工主要工序安排3
1.5机械加工余量、工序尺寸及毛坯尺寸的确定5
1.6选择加工设备及刀、量具6
1.7确定切削用量及基本工时（机动时间） 6
1.8时间定额计算及生产安排18
第2章铣键槽夹具的设计20
2.1问题的提出20
2.2夹具设计20
2.2.1定位基准的选择20
2.2.2切削力和夹紧力计算20
2.3零件加工误差分析22
2.4确定夹具体结构尺寸和总体结构24
2.5夹具设计及操作的简要说明25
参考文献26
致谢28
A2铣键槽夹具装配图
A4台阶轴毛坯图
设计目录
设计所包含文件
设计字数统计
中英文摘要
A3铣键槽夹具体
A4非标对刀块零件图
