00零件尺寸
摘要
本次设计内容涉及了机械制造工艺及机床夹具设计、金属切削机床、公差配合与测量等多方面的知识。
套类加工工艺规程及夹具设计是包括零件加工的工艺设计、工序设计以及专用夹具的设计三部分。在工艺设计中要首先对零件进行分析，了解零件的工艺再设计出毛坯的结构，并选择好零件的加工基准，设计出零件的工艺路线；接着对零件各个工步的工序进行尺寸计算，关键是决定出各个工序的工艺装备及切削用量；然后进行专用夹具的设计，选择设计出夹具的各个组成部件，如定位元件、夹紧元件、引导元件、夹具体与机床的连接部件以及其它部件；计算出夹具定位时产生的定位误差，分析夹具结构的合理性与不足之处，并在以后设计中注意改进。
关键词：工艺、工序、切削用量、夹紧、定位、误差。
ABSTRCT
This design content has involved the machine manufacture craft and the engine bed jig design, the metal-cutting machine tool, the common difference coordination and the survey and so on the various knowledge.
The reduction gear box body components technological process and its the processing hole jig design is includes the components processing the technological design, the working procedure design as well as the unit clamp design three parts. Must first carry on the analysis in the technological design to the components, understood the components the craft redesigns the semi finished materials the structure, and chooses the good components the processing datum, designs the components the craft route; After that is carrying on the size computation to a components each labor step of working procedure, the key is decides each working procedure the craft equipment and the cutting specifications; Then carries on the unit clamp the design, the choice designs the jig each composition part, like locates the part, clamps the part, guides the part, to clamp concrete and the engine bed connection part as well as other parts; Position error which calculates the jig locates when produces, analyzes the jig structure the rationality and the deficiency, and will design in later pays attention to the improvement.
Keywords: The craft, the working procedure, the cutting specifications, clamp, the localization, the error
目录
序言1
第一章机床夹具介绍2
1 .1夹具的现状及生产对其提出新的要求2
1.2现代夹具的发展方向3
第二章零件的分析5
2.1零件的作用5
2.2零件的工艺分析5
第三章工艺规程设计7
3.1确定毛坯的制造形式7
3.2基面的选择7
3.3制定工艺路线8
3.4机械加工余量、工序尺寸及毛坯尺寸的确定10
3.5确定切削用量及基本工时11
第四章机床夹具的定位及夹紧16
4.1概述16
4.1.1机床夹具的概念16
4.1.2机床夹具的组成16
4.2工件的装夹方式17
4.3基准及其分类18
4.4工件的定位20
4.4.1工件定位的基本原理20
4.4.2常见定位方式及定位元件21
4.5工件的夹紧22
4.5.1夹紧装置的组成及基本要求22
4.5.2夹紧力的确定23
第五章夹具设计25
5.1问题的提出25
5.2定位基准的选择25
5.3切削力和夹紧力的计算26
5.4定位误差分析26
5.5夹具设计及操作的简要说明27
总结28
致谢30
参考文献31
夹具装配图
零件图
毛坯图
芯轴
