塑件三维
榨汁杯盖的注塑模具设计
摘要
根据塑料榨汁杯盖制品的要求，了解塑件的用途，分析塑件的工艺性、尺寸精度等技术要求，选择塑件制件尺寸。本模具采用一模二腔，侧浇口进料，注射机采用海天450XB型号，设置冷却系统，CAD和UG绘制二维总装图和零件图，选择模具合理的加工方法。附上说明书，系统地运用简要的文字，简明的示意图和和计算等分析塑件，从而作出合理的注塑模具设计。
按国家职业定义，模具设计是：从事企业模具的数字化设计，包括定模模与冷冲模，在传统模具设计的基础上，充分应用数字化设计工具，提高模具设计质量，缩短模具设计周期的人员。
模具，是以特定的结构形式通过一定方式使材料成型的一种工业产品，同时也是能成批生产出具有一定形状和尺寸要求的工业产品零部件的一种生产工具。大到飞机、汽车，小到茶杯、钉子，几乎所有的工业产品都必须依靠模具成型。用模具生产制件所具备的高精度、高一致性、高生产率是任何其它加工方法所不能比拟的。模具在很大程度上决定着产品的质量、效益和新产品开发能力。所以模具又有“工业之母”的荣誉称号。
模具设计与制造专业的培养目标是：培养德、智、体、美等方面全面发展，具有良好的职业素质，面向制造行业，从事模具设计、模具加工工艺编制、冲压和塑料成型加工、数控机床的操作以及生产管理等工作的高等技术应用性专门人才。体现为制造方面达到模具制造的补师水平，设计方面达到助理设计师的水平
关键词：榨汁杯盖；一模二腔；侧浇口进料；注射机；注塑模具
Abstract
According to the requirements of plastic juice cup cover products, understand the use of plastic parts, analyze the technological requirements of plastic parts, dimensional accuracy and other technical requirements, select the size of plastic parts. The mold uses one mold two cavity, the side gate feed, the injection machine adopts the sea sky 450XB model, sets the cooling system, CAD and UG draws the two-dimensional assembly drawing and the part drawing, chooses the mold reasonable processing method. Attached are instructions for the systematic use of brief text, concise sketches and calculations to analyze the plastic parts, so as to make a reasonable injection mold design.
According to the national occupation definition, the mold design is: engaged in the digital design of the mould of the enterprise, including the mould mould and the cold die, on the basis of the traditional mold design, the digital design tools are fully applied to improve the quality of the mold design and shorten the personnel of the mould design cycle.
Mold is a kind of industrial productwhich is made in a certainway to make materials in a certainway. It is also a production tool that can produce parts of industrial productswith certain shape and size requirements in batch. Large aircraft, cars, small cups, nails, almost all industrial products must rely on mold forming. The high precision, high consistency and high productivity of the parts manufactured by mould are incomparablewith any other processing method. To a large extent, mold determines product quality, efficiency and new product development capability. Therefore, the mold has the honor of"the mother of industry".
The training goal of mould design and manufacturing specialty is to develop the comprehensive development of moral, intellectual, physical and aesthetic aspects,with good professional quality, facing the manufacturing industry, engaged in the application of mould design, mould processing technology, stamping and plastic molding, numerical control machine tool operation and production management. Sex professionals. Embodies the level of makeup for mold manufacturing, and reaches the level of assistant designer in design.
Keywords: Juicy cup cap; one mold two cavity; side gate feed; injection machine; injection mold
目录
摘要1
Abstract 2
第1章绪论3
1.1塑料简介3
1.2注塑成型及注塑模3
第2章塑料材料分析5
2．1塑料材料的基本特性5
第3章塑件的工艺分析6
3．1塑件的结构设计6
3．2塑件尺寸及精度7
3．3塑件表面粗糙度8
3．4塑件的体积和质量8
第4章注射成型工艺方案及结构的分析和确定9
4．1、注射成型工艺过程分析[5] 9
4．2浇口种类的确定9
4．3定模数目的确定10
4．4注射机的选择和校核10
4.4.1注射量的校核11
4.4.2塑件在分型面上的投影面积与锁模力的校核11
4．4．3、模具与注射机安装模具部分相关尺寸校核11
第5章注射模具结构设计13
5．1分型面的设计13
5．2定模的布局13
5．3浇注系统的设计14
5．3．1浇注系统组成14
5．3．2确定浇注系统的原则14
5．3．3主流道的设计15
5．3．4分流道的设计16
5．3．5浇口的设计17
5．3．6冷料穴的设计17
5．4注射模成型零部件的设计[7] 18
5．4．1成型零部件结构设计18
5．4．2成型零部件工作尺寸的计算19
5．5排气结构设计19
5．6脱模机构的设计20
5．6．1脱模机构的选用原则20
5．6．2脱模机构类型的选择20
5．6．3推杆机构具体设计20
5．7注射模温度调节系统21
5．7．1温度调节对塑件质量的影响21
5．7．2冷却系统之设计规则22
5．8模架的选用22
第6章模具材料的选用24
6．1成型零件材料选用24
6．2注射模用钢种24
总结25
致谢27
参考文献28
三维装配图
A2榨汁杯盖塑件
A0注塑模总装图
A1底板
A1顶板
注塑模装配4视图
A1定模
A1定模座板
A1动模
A1动模座板
A2顶针底板
A2推杆定位板
设计目录
设计字数
所包含文件
图纸所包含文件
摘要部分
