A0总装图
摘要
本课题研究的目的主要部分是针对给定的筛板塔的设计要求,通过查阅资料、分析设计条件,根据一些基本计算来确定筛板塔的结构及工艺。
本次设计时要考虑实际要求,遵循塔设备的设计原则,要经历需求分析、目标界定、总体结构设计、零部件结构设计、参数设计和设计实施这几个过程。在这个不断决策的过程中,应当结合多方面考虑,使方案更加合理与准确,最终确定的设计方案就越理想。设备设计最终必须综合平衡产品性能、成本和环境这三个方面的要求。通过分析筛板塔的设计条件,确定零部件的设计加工步骤。完成对筛板塔的塔体、内件、群座、封头、筒体及附件等部件的材料选择、壁厚计算和强度校核。绘制符合要求的筛板塔的图纸,给出相关的技术要求。
在筛板塔的结构设计过程中,要参考相关的标准要求进行设计,使设计能够符合相关标准。同时要使设计的结构要求满足生产的需要,达到安全生产的要求。
关键词:筛板塔;塔盘;设计;强度
ABSTRACT
The purpose of this research is the main part for a given design requirements of sieve plate tower, through the check data, analysis, design conditions, according to some basic calculation to determine the structure and technology of the sieve plate tower.
The purpose of this research is the main part for a given design requirements of sieve plate tower, through the check data, analysis, design conditions, according to some basic calculation to determine the structure and technology of the sieve plate towerpletion of sieve plate tower, tower internals, group, head, cylinder parts and accessories, such as selection of materials,wall thickness calculation and strength check. Sieve plate tower drawing to meet the requirements of the drawings and relevant technical requirements.
In the process of the structural design of the sieve plate tower, to refer to the requirement of standard design, make a design to complywith relevant standards. At the same time to make the structure of the design requirements to meet the needs of the production, to achieve the requirement of the safety in production.
Keywords: sieve plate tower; Tray; Design; The intensity of
目录
1.绪论..............................................................1
1.1塔设备概述.....................................................1
1.1.1塔设备概述.................................................1
1.1.2对塔设备的要求.............................................1
1.2板式塔.........................................................2
1.3常压塔的主要结构..............................................3
1.4原油的分馏.....................................................3
1.5设计任务和思想.................................................4
1.5.1设计任务....................................................4
1.5.2设计思想....................................................4
2.筛板塔的主体结构设计..............................................5
2.1筛板塔的结构...................................................5
2.2.塔高的确定....................................................5
2.3封头的结构设计.................................................6
2.4裙座的结构设计.................................................7
2.5塔盘的结构设计...............................................9
2.6塔盘板.......................................................9
2.7筛板的结构尺寸................................................11
2.8其它零部件的设计..............................................12
2.8.1降液管及受液盘.............................................12
2.8.2人孔、手孔.................................................12
2.8.3接管.......................................................13
2.9管法兰........................................................13
2.10吊柱........................................................14
2.11操作平台与梯子..............................................16
2.12保温层......................................................16
3.精馏塔设备强度和稳定性计算......................................17
3.1材料的选择...................................................17
3.1.1筒体和封头材料的选择......................................17
3.1.2裙座材料的选择............................................17
3.1.3接管的材料................................................17
3.2厚度计算.....................................................17
3.2.1厚度计算过程步骤..........................................17
3.2.2厚度计算..................................................18
3.3设备质量载荷计算..............................................19
3.3.1塔体圆筒、封头、裙座质量...................................19
3.3.2操作时的物料质量...........................................20
3.3.3附件质量...................................................20
3.3.4冲水质量...................................................20
3.3.5偏心质量...................................................20
3.3.6风载荷计算.................................................20
3.3.7地震载荷计算.............................................23
3.3.8最大弯矩计算...............................................24
4.塔体和裙座危险截面的强度和稳定性校核.............................25
4.1塔设备的拉应力校核............................................25
4.2塔体液压试验的应力校核........................................26
4.3吊装时的应力校核..............................................27
4.4裙座的验算...................................................27
4.4.1座体.....................................................27
4.4.2基础环...................................................29
4.4.3地脚螺栓.................................................30
4.5裙座与塔体对接焊缝的验算.....................................31
5.筛板塔的制造、运输及其要求.......................................32
5.1材料验收......................................................32
5.2筛板塔的安装..................................................32
5.3塔盘板的制造..................................................32
5.4塔体及塔盘的制造技术条件的规定...............................33
5.5塔体的运输....................................................33
参考文献...........................................................35
致谢...............................................................36
A1矩形塔盘板
A1裙座零件图
A1塔板部件
A2筛板零件图
A2塔板零件图
A2通道板
任务书要求
设计目录
设计所包含文件
设计字数统计
摘要部分