A0排屑装置总装图
CK6140数控车床自动排屑装置设计
摘要
随着信息化时代的进步，数控机床的应用越发普遍。而数控机床在加工工件中产生的切屑与切削液的处理就成为了需要解决的问题。自动排屑装置的设计就是为了：更好的分离切屑与切削液。从而更好的实现自动化流水作业，降低人力的消耗。
本设计是对CK6140数控车床自动排屑装置进行设计计算。本设计的主要内容有：根据CK6140数控车床产生切屑的情况对自动排屑装置的整体方案进行设计，确定了CK6140数控车床自动排屑装置的整体装置是由运送切屑的输送装置，分离装置和传动装置组成；其中输送装置包括了链传动的设计计算，分离装置包括了刮板链与磁性材料的设计计算，而传动装置中含有电机的选择，带传动的设计计算与减速器的设计计算。并对关键的零部件进行强度校核，例如链轮轴与轴承的强度校核，减速器中齿轮与齿轮轴的强度校核。对装置的输送装置的箱体与减速器箱体进行了设计计算。
本装置是将刮板式与磁式的排屑机进行融合设计，从而更好地加强处理不同切屑的能力，相较于以前的机器类型有更高的效率。
关键字：数控车床；自动排屑装置；刮板；磁式
英文摘要
CK6140 CNC lathe automatic chip removal device design
Abstract
With the progress of the information age, the application of CNC machine tools is more and more common.And the processing of chip and cutting fluid produced by CNC machine tool in machining workpiece has become a problem that needs to be solved.Automatic chip removal device is designed for: better separation of chip and cutting fluid.So as to better achieve automatic flow operations, reduce the consumption of manpower.
This design is to CK6140 CNC lathe automatic chip removal device design calculation.The main contents of this design are: according to the CK6140 CNC lathe chip produced on the overall scheme of the automatic chip removal device design, determine the CK6140 CNC lathe automatic chip removal device of the overall device is composed of conveying device, separation device and transmission device;The conveying device includes the design and calculation of the chain drive, the separation device includes the design and calculation of the scraper chain and the magnetic material, and the transmission device contains the choice of the motor, the design and calculation of the belt drive and the design and calculation of the reducer.And the key parts of the strength check, such as sprocket shaft and bearing strength check, reducer gear and gear shaft strength check.The box body of conveying device and the box body of reducer are designed and calculated.
This device is designed to integrate scraper type and magnetic type chip removal machine, so as to better strengthen the ability to deal with different chips, compared to the previous machine type has a higher efficiency.
Key words: CNC lathe;Automatic chip removal device;Scraper;magnet
目录
1前言1
1.1数控车床自动排屑装置研究的背景与意义1
1.2数控车床自动排屑装置国内外发展现状1
1.3数控车床自动排屑装置的发展趋势3
2技术任务书5
2.1 CK6140数控车床自动排屑装置整体方案的设计与类型选择5
2.2 CK6140数控车床自动排屑装置的特点6
3设计计算说明书7
3.1 CK6140数控车床自动排屑装置的输送废屑装置设计7
3.1.1 CK6140数控车床自动排屑装置链传动设计计算7
3.1.2链传动的基本参数设计计算8
3.1.3链轮结构参数设计10
3.1.4链轮轴结构设计与参数的计算14
3.1.5刮板链的设计18
3.1.6轴承校核19
3.2 CK6140数控车床自动排屑装置分离装置的设计19
3.3 CK6140数控车床自动排屑装置的传动装置的设计21
3.3.1 CK6140数控车床自动排屑装置的电机选择21
3.3.2电机的功率转速计算21
3.3.3电机的具体型号选择22
3.3.4 CK6140数控车床自动排屑装置的带传动的设计计算22
3.3.5 CK6140数控车床自动排屑装置的减速器的设计计算26
3.4 CK6140数控车床自动排屑装置的各部分箱体设计42
3.4.1 CK6140数控车床自动排屑装置的减速器箱体设计42
3.4.2 CK6140数控车床自动排屑装置的输送部分箱体设计43
4总结与审核44
4.1标准化审查报告44
4.2总结45
参考文献46
致谢48
A0减速器装配图
主动链轮轴A3
减速器大齿轮A3
减速器输出轴A3
刮板连装配图A2
字数
带轮A3
张紧A2
惰轮轴A3
摘要
目录
设计所包含文件
