冲铆机装配图A0
轿车主要零部件冲铆设备的设计
DESIGN OF MAIN PARTS RIVETING EQUIPMENT FOR PASSENGER CAR
摘要
通过降低汽车车身的质量，可以使汽车的许多性能得到显着地改善和提高，所以车身的轻量化生产是汽车制造工业要研究与发展的。汽车的轻量化主要的办法是在车身制造中使用大量的铝等轻型的金属，目前，传统的焊接方法对铝等金属的链接时没有什么作用的。实验表明，使用自冲铆技术在连接铝合金等有色金属时，它的抗静拉力和抗疲劳性要优于电焊工艺。因此，自冲铆接机在制造车身方面具有良好的应用前景。自冲铆钉机在铆接中无需先前钻孔，能够实现一次冲铆完成，适用于汽车车身生产。
自冲铆接是一种比较新的工艺，主要是连接金属板料，作为连接板料和铆钉的这种工艺，不用事先去打孔，主要是用半空心、实心的铆钉当作冲孔的工具来实现这种机械连接工艺。
本设计要求冲铆设备能够实现对零件的冲铆工作，冲压位置准确，冲压力可检测，设备的工作位置可调整，采用液压驱动的方式，工作过程有安全保护等。冲铆机布局的方式选用悬挂式，铆接机框架的形式选用E型框架。
关键词：自冲铆设备、液压、悬挂、E型框架Abstract
By reducing the quality of the car body, can make many of the performance of the car has been significantly improved and improved, so the body of the lightweight manufacturing is the automobile manufacturing industry to research and development. The main measure of theweight of the car body is the use of aluminum and other non-ferrous metals in the body manufacturing, the traditionalwelding process for this type of metal connection is powerless. Experiments show that the use of self-riveting technology in the connection of aluminum and other non-ferrous metals, its anti-static and anti-fatigue is better than thewelding process. Therefore, since the riveting machine in the manufacture of body has a good application prospects. Self-piercing riveting machine in the rivetingwithout the need for previous drilling, to achieve a riveting complete, suitable for automobile body production.
Self-piercing riveting is a relatively new process for the connection of sheet metal, forming a connection between the sheet and the rivet,without pre-punching, but using the semi-hollow, solid rivet as punching tool A high-speed mechanical connection process.
?The design requirements of the riveting equipment to achieve the impact of the parts of the rammingwork, accurate stamping position, punching force can be detected, the equipment can adjust theworking position, the use of hydraulic drive, thework process has security protection. Riveting machine layout of theway to use hanging, riveting machine frame in the form of E-type frame.
Keywords: Self-riveting equipment; Hydraulic; suspension; E-type frame
目录
1绪论1
1.1课题来源及研究意义1
1.2自冲铆机的概念1
1.3国外研究状况2
1.4国内研究状况2
1.5本课题研究内容2
2冲铆设备总体设计3
2.1主机功能结构3
2.2冲铆机参数设计3
2.2.1被冲铆结构尺寸确定3
2.2.2铆接件尺寸及材料3
2.3自冲铆接工艺的设计3
2.3.1铆钉的设计4
2.3.2凹模的设计5
3冲铆机液压缸的设计与选型7
3.1最大负荷的计算7
3.2工况分析8
3.3液压缸主要参数的确定9
3.4液压缸活塞行程的确定10
3.5活塞杆直径的验算11
3.6液压缸缸底和缸盖强度的计算11
3.7液压缸进出油口的确定12
3.8液压缸压元件的选型13
3.8.1齿轮泵13
3.8.2阀类元件及辅助元件的选型14
3.8.3油箱的计算15
3.8.4滤油器以及液压油的选择16
4冲铆机框架的设计16
4.1冲铆机框架的设计16
4.2冲铆机的定位装置18
4.3冲铆机的导向装置18
5悬吊装置的设计18
5.1立柱的选择与计算18
5.2立柱稳定性的计算20
5.3滚动轴承的选择与计算21
5.4阶梯轴的校核计算23
5.5焊缝的强度计算26
5.6卡箍联结螺栓的选择28
5.7环链电动葫芦的选择28
5.8工字钢翼缘弯曲强度计算29
5.9电动机的选择32
6冲铆机控制系统的设计32
6.1液压回路的选择32
6.2拟定液压系统图33
6.3液压系统及其工作原理33
6.4冲铆机的电路设计和工作原理34
总结36
参考文献37
致谢38
主机结构图A1
冲铆框架A1
电气控制原理图A3
缸盖A3
缸筒A2
滚轮A3
滑轮装配图a1
活塞A3
活塞杆A2
连接板A3
销轴A3
液压控制图控制原理图A2
轴承盖1A3
轴承盖2A3
凹模A4
冲铆机框架的设计
冲铆机液压缸的设计与选型
设计目录
设计所包含文件
摘要部分
字数统计
设计计算总预览
