拨动杆零件图A3
摘要
机床夹具设计是现代机械零件制造和加工过程中，不能缺少的组成部分。机床夹具依据其类型不同分成不同种类，以适应不同复杂程度的零件和不同的加工工序和工步等。所以，对其进行研究有意义。
本次设计的题目是拨动杆的加工工艺及夹具设计。研究的对象是拨动杆。研究的拨动杆为机器实现不同转速发挥作用，为其正常工作提供保障。设计内容包含工艺设计和夹具设计。在对零件图解读后，确定零件生产类型，编写工艺路线，确定主轴转速、切削量等，填写工序卡。完成零件图、毛坯图绘制。经过分析决定设计铣Q平面及端面铣床专用夹具，确定定位、夹紧方案；选择定位、夹紧元件；设计夹具体等。
关键词：拨动杆、加工工艺、夹具、铣Q平面及端面
ABSTRACT
The fixture design of machine tools is an indispensable part in the process of manufacturing and processing of modern mechanical parts. Machine tool fixtures can be divided into different types according to their types, so as to adapt to different complex parts and different processing procedures and steps. Therefore, it is meaningful to study it.
The topic of this design is the processing technology and fixture design of the pulling rod. The object of study is the pole. The pole studied in this paper can play a role in realizing different rotational speeds of the machine and guarantee its normalwork. The design includes process design and fixture design. After interpreting the part drawings, determine the type of part production, compile the process route, determine the spindle speed, cutting amount, etc., and fill in the process card. Complete drawing of parts and blanks. After analysis, it is decided to design special fixture for Q plane and end milling machine, to determine the location and clamping scheme, to select the location and clamping elements, to design fixture body, etc.
Keywords: shifting rod, processing technology, fixture, milling Q plane and end face
目录
摘要I
ABSTRACT I
第1章绪论1
1.1机床夹具的概述1
1.2机床夹具的分类1
1.3夹具设计的特点和基本要求2
1.3.1夹具设计的特点2
1.3.2夹具设计的基本要求2
1.4机床夹具的发展趋势3
第2章零件的工艺性分析4
2.1零件的结构工艺性分析概述4
2.2零件的技术要求分析4
2.3零件的作用4
2.4零件材料的确定5
2.5确定零件的生产类型5
2.6确定零件的毛坯类型5
第3章拟定零件工艺路线7
3.1选择定位基准7
3.1.1粗基准的选择7
3.1.2精基准的选择7
3.2确定各表面的加工方案8
3.3工艺路线的选择、比较与确定9
3.4确定机床、夹具、刀具及量具10
3.5确定零件加工余量11
3.6计算切削用量及时间定额13
第4章铣Q平面及端面专用夹具的设计26
4.1选择定位方案和定位元件26
4.1.1选择定位方案26
4.1.2选择定位元件26
4.2选择夹紧方案和夹紧元件27
4.2.1选择夹紧方案27
4.2.2选择夹紧元件27
4.3夹具体的设计27
4.4选择导向装置—对刀块27
4.5计算铣削力28
4.6计算夹紧力28
4.7分析定位误差28
结论29
致谢30
参考文献31
铣面夹具装配图A0
拨动杆毛坯图A3
铣面定位块A2
铣面对刀座A2
铣面夹具体A1
过程卡
夹具设计部分
设计所包含文件
工序卡
说明书前三页
