A工件图
有凸缘圆筒形冲压件模具设计
摘要
简短介绍了我国模具行业发展状况，以及在当下模具行业情况，并且对国内外模具行业发展现状加以分析，从而对我国模具行业与国外模具行业进行了综合比较提出差距所在。同时介绍了模具的类型和主要功能。综合阐述对镶套落料拉深模具进行设计，首先对工件进行工艺分析，对拉深特点拉深变形过程进行技术分析。在设计之前先确定修边余量和毛坯尺寸是否需要使用压边圈。其次对拉深模具进行总体设计，了解拉深模具结构、分类，选择压边装置。然后确定工作部分结构参数，确定拉深系数及工序尺寸。计算凸模圆角半径、凹模圆角半径、压边力、压边圈尺寸、拉深力、卸料力、拍样计算，并计算压力中心对压力机进行选择。最后选择模具主要零部件及结构，对模具材料、模架进行选择，计算凸模长度、凹模高度和壁厚、凸模固定板尺寸以及校核凸、凹模强度。同时设计选择其他零部件，确定模具闭合高度，对拉深模具进行安装调试。
关键词：模具；冲压；凸模圆角半径；尺寸公差；间隙；拉深力；凸、凹模
Abstract
A brief introduction to China's mold industry development, and in the mold industry, and the current situation of the development of mold industry are analyzed,which are compared to the gap in the mould industry in our country and foreign mould industry. At the same time introduced and main function mold type. A comprehensive set of insert falls design drawing die, first through the process analysis of theworkpiece, analyzes characteristics of drawing deformation process of drawing. In the design before trimming allowance and blank size is required the use of blank holder. Secondly, thewhole design of the drawing die, drawing die, understand the classification, selection of the edge pressing device. Then determine the structure parameters, determine the drawing coefficient nd the process dimensions. Calculation of punch radius, die radius, the gap, convex, concave die size tolerance, BHF, the edge pressing ring size, drawing force, stripping force, shoot calculation, and calculation of the pressure center of press. The final choice of main parts of die and the structure, the choice of mold materials, mold, punch length calculation, die height and thickness, punch plate size and check the convex, concave die strength. At the same time, other parts design, determine the height of the closed mold, installation and commissioning of the drawing die.
Keywords： stamping; punch radius; dimensional tolerances; clearance; drawing force; the convex, concave
目录
摘要1
1.引言3
2.冲裁件的工艺性分析6
2.1.冲裁件的结构工艺性6
2.1.1.冲裁件的形状6
2.1.2.冲裁件的尺寸精度6
3.制件冲压工艺方案的确定7
3.1.冲压工序的组合7
3.2.冲压顺序的安排7
4.制件排样图的设计及材料利用率的计算8
4.1.展开尺寸的计算8
4.2.制件排样图的设计9
4.2.1.搭边与料宽10
4.3.材料利用率的计算11
5.确定总冲压力和选用压力机及计算压力中心16
5.1.落料拉伸模16
5.2.压力中心的计算17
5.3.压力机的选用17
6.凸、凹模刃口尺寸计算19
6.1.拉伸模19
6.2.落料凸、凹模刃口尺寸20
6.2.1.计算原则20
6.2.1.凸模和凹模配合加工21
7.模具整体结构形式设计22
8.模具零件的结构设计23
8.1.落料凹模的设计23
8.2.拉伸凸模的设计23
8.3.凸凹模的设计24
9.模具的总装配26
设计小结27
参考文献28
A落料拉伸模装配图
拉伸凸模
拉伸凸模固定板
落料凹模
凸凹模
退料板
工艺卡
目录
设计所包含文件
摘要
字数
