转换套零件图——A3
摘要
本次设计内容涉及了机械制造工艺及机床夹具设计、金属切削机床、公差配合与测量等多方面的知识。
缸筒转换套的加工工艺及其钻、攻螺纹孔夹具设计是包括零件加工的工艺设计、工序设计以及专用夹具的设计三部分。在工艺设计中要首先对零件进行分析，了解零件的工艺再设计出毛坯的结构，并选择好零件的加工基准，设计出零件的工艺路线；接着对零件各个工步的工序进行尺寸计算，关键是决定出各个工序的工艺装备及切削用量；然后进行专用夹具的设计，选择设计出夹具的各个组成部件，如定位元件、夹紧元件、引导元件、夹具体与机床的连接部件以及其它部件；计算出夹具定位时产生的定位误差，分析夹具结构的合理性与不足之处，并在以后设计中注意改进。
关键词：缸筒转换套，加工工艺，夹具设计，工序，切削
Abstract
This design involves mechanical manufacturing technology and machine tool fixture design, metal cutting machine tools, tolerance coordination and measurement and so on.
The processing technology of the cylinder tube transfer sleeve and the fixture design of the drill, the tapping hole and the end face of the car are three parts, including the process design, the process design and the special fixture design. In the process design, the parts are analyzed first, the process of the parts is redesigned and the structure of the blank is redesigned. The process datum of the parts is selected and the process route of the part is designed. Then the size calculation of theworking procedure of the parts is calculated, the key is to determine the process equipment and the cutting amount of thevariousworking order; then, the key is to determine the amount of the process equipment and the cutting amount. The design of the special fixture is carried out, and the components of the fixture are designed, such as the positioning element, the clamping element, the guiding element, the connecting partswith the machine tool and the other parts. The positioning error is calculatedwhen the fixture is positioned, and the rationality and inadequacies of the fixture structure are analyzed, and the design is injected in the future. It is intended to be improved.
Keywords: cylinder conversion sleeve, processing technology, fixture design, process, cutting
目录
摘要I
Abstract II
1前言1
1.1夹具设计中的特点1
1.2夹具设计需保证的条件1
1.3夹具的发展趋势1
2零件的分析2
2.1零件的作用2
2.2零件的工艺分析2
3工艺规程设计3
3.1确定毛坯的制造形式3
3.2基面的选择3
3.3制定工艺路线4
3.4确定各工序的加工余量5
3.6确定切削用量及基本工时8
4钻床夹具设计35
4.1问题提出35
4.2定位基准的选择35
4.3定位元件的设计35
4.4定位误差分析35
4.5切削力的计算与夹紧力分析36
4.6夹具设计及操作简要说明37
结束语38
谢辞39
参考文献40
夹具装配图——A1
工序卡片04
工序卡片05
工序卡片06
工序卡片08
工序卡片09
工序卡片10
工序卡片11
工序卡片12
工序卡片13
机械加工工艺过程卡片
夹具体——A1
心轴——A4
序卡片07
转换套毛坯图——A3
钻模板——A2
钻模板支座2——A3
钻模板支座-——A3
工序卡片03
夹具设计部分
设计目录
设计所包含文件
摘要部分
字数统计
